Skip to main content

3D Printing

Turn a CAD model into a physical part β€” enclosures, jigs, brackets, robot parts.

Printer types​

TypeHow it worksStrengthsTrade-offs
FDM (filament)Melts and extrudes plastic layer by layerCheap, easy, big parts, tough materialsVisible layers, less fine detail
Resin (SLA/MSLA)Cures liquid resin with UV/lightVery fine detail, smoothMessy, smelly, needs wash + UV cure, brittle

Common materials (FDM)​

  • PLA β€” easiest, rigid, low-temp; great for prototypes.
  • PETG β€” tougher, more heat/chemical resistant.
  • ABS / ASA β€” durable, heat-resistant; needs an enclosure (warps, fumes).
  • TPU β€” flexible parts.
  • Engineering filaments (nylon, carbon-fiber-filled) for functional parts.

Workflow​

  1. Model in CAD β†’ export STL/STEP.
  2. Slice (Cura, PrusaSlicer, etc.) β†’ set layer height, infill, supports β†’ export G-code.
  3. Print β†’ remove supports β†’ (resin: wash + UV cure).
Ventilation & handling

ABS/resin emit fumes β€” use ventilation. Uncured resin is toxic/irritant β€” wear gloves and eye protection and dispose of it properly.

Design for printing

Mind overhangs (>45Β° need supports), wall thickness, tolerances for fits, and print orientation for strength. A reprint is cheaper than a redesign β€” iterate.